Intelligent Electronic Lifting System
Category:
Advantages:
I. Increasing the Spool Winding Capacity
Under identical conditions, the winding capacity of the bobbin can be increased by 5% to 20%. The electronic cam, driven by precise servo-motor control, enables stepless speed variation. By adjusting the lead and short-stroke mechanism, bobbin formation is optimized, winding capacity is enhanced, the frequency of yarn drop-offs is reduced, and the number of yarn-dropping operators and tube-loading operators can be decreased.
II. Increasing Winding Speed and Efficiency
During operation, the mechanical cam’s pebble-bottom impact and subsequent dwell cause unstable bobbin-feeding speed, leading to yarn overlapping and resulting in bobbin unwinding. Due to the inherent limitations of mechanical cams, they can only accommodate relatively low winding speeds, typically between 600 and 1,200 meters per minute. In contrast, electronic cams enable stepless speed regulation, improving winding quality and enabling higher winding speeds. Increased spool capacity reduces the number of splicing operations, thereby enhancing winding efficiency; moreover, consistent yarn length across all bobbins further boosts winding productivity.
III. Enhancing Yarn Quality and Reducing Labor Intensity
1. Yarn-guiding plate lifting function during yarn dropping: During yarn dropping, the yarn-guiding plate automatically lifts upward to tighten the yarn, reducing the likelihood of the yarn slipping out of the wire ring and thereby minimizing yarn breakage during the drop.
2. Mid-yarn holding function during start-up: During start-up, the guide plate automatically rises to the mid-yarn position. Based on the principle of yarn tension, opening the air loop at the mid-yarn position during start-up can effectively reduce yarn breaks.
3. Automatic yarn-end detection feature: During yarn-off, the system automatically wraps two loops around the top of the bobbin, enabling the threading operator to quickly identify and sever the yarn end.
IV. Energy Conservation and Consumption Reduction
When splicing yarn on the winding machine, the average cost of air and electricity is approximately RMB 0.01–0.015 per splice; reducing the number of splices accordingly lowers energy consumption. The product features a simple structure and low failure rate, which not only cuts maintenance costs compared with traditional mechanical cams but also minimizes yarn waste caused by cam-related failures. Overall, this results in lower operating costs and easier maintenance.
Return on Investment
1. Reduction in manual cost for yarn winding: RMB 237,600 per year
2. Gas cost savings: RMB 160,000 per year
3. Labor cost savings on joint connections: RMB 280,000 per year
4. Increased profit: RMB 65,000 per year
In total, annual savings amount to RMB 742,600 (excluding benefits such as reduced breakage, higher take-up rate, and improved winding efficiency).
Intelligent Electronic Lifting System
Category:
- Product Description
-
Advantages:
I. Increasing the Spool Winding Capacity
Under identical conditions, the winding capacity of the bobbin can be increased by 5% to 20%. The electronic cam, driven by precise servo-motor control, enables stepless speed variation. By adjusting the lead and short-stroke mechanism, bobbin formation is optimized, winding capacity is enhanced, the frequency of yarn drop-offs is reduced, and the number of yarn-dropping operators and tube-loading operators can be decreased.
II. Increasing Winding Speed and Efficiency
During operation, the mechanical cam’s pebble-bottom impact and subsequent dwell cause unstable bobbin-feeding speed, leading to yarn overlapping and resulting in bobbin unwinding. Due to the inherent limitations of mechanical cams, they can only accommodate relatively low winding speeds, typically between 600 and 1,200 meters per minute. In contrast, electronic cams enable stepless speed regulation, improving winding quality and enabling higher winding speeds. Increased spool capacity reduces the number of splicing operations, thereby enhancing winding efficiency; moreover, consistent yarn length across all bobbins further boosts winding productivity.
III. Enhancing Yarn Quality and Reducing Labor Intensity
1. Yarn-guiding plate lifting function during yarn dropping: During yarn dropping, the yarn-guiding plate automatically lifts upward to tighten the yarn, reducing the likelihood of the yarn slipping out of the wire ring and thereby minimizing yarn breakage during the drop.
2. Mid-yarn holding function during start-up: During start-up, the guide plate automatically rises to the mid-yarn position. Based on the principle of yarn tension, opening the air loop at the mid-yarn position during start-up can effectively reduce yarn breaks.
3. Automatic yarn-end detection feature: During yarn-off, the system automatically wraps two loops around the top of the bobbin, enabling the threading operator to quickly identify and sever the yarn end.
IV. Energy Conservation and Consumption Reduction
When splicing yarn on the winding machine, the average cost of air and electricity is approximately RMB 0.01–0.015 per splice; reducing the number of splices accordingly lowers energy consumption. The product features a simple structure and low failure rate, which not only cuts maintenance costs compared with traditional mechanical cams but also minimizes yarn waste caused by cam-related failures. Overall, this results in lower operating costs and easier maintenance.
Return on Investment
1. Reduction in manual cost for yarn winding: RMB 237,600 per year
2. Gas cost savings: RMB 160,000 per year
3. Labor cost savings on joint connections: RMB 280,000 per year
4. Increased profit: RMB 65,000 per year
In total, annual savings amount to RMB 742,600 (excluding benefits such as reduced breakage, higher take-up rate, and improved winding efficiency).
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